Yükleniyor
Yükleniyor
Yükleniyor
Yükleniyor
Services · 05
On repeat orders, station sequence does not change. Tool life, in-process checks, and shipment window run on the same documentation.
Problem
Even when the first part is correct, tool wear, fixture loosening, and operator change shift the station. A line that continues without seeing drift stops at assembly. Serial work is not faster chips — it is knowing where drift gets stopped.
Service
After prototype or first-article approval, workholding, tooling, and measurement plan are written to the card. Later batches run the same station sequence. If something changes, the card reopens — nothing is improvised at the machine.
Shipment window, labeling, and measurement record close with the same discipline. An OEM repeat order must be a copy of the first batch.
Process
In series, the process is operational. Speed means hitting the window; quality means stopping drift at the station.
01
Workholding, tooling, and in-process check frequency are written.
02
Lot, label, and first sample start in the same language.
03
Station stops when drift is seen, then continues.
04
Batch closes with measurement record and documentation.
Approach
On repeat orders, program version, jaw, and tool list do not change. If they will, the card is revised. Traceability makes the batch readable backwards.
Quality and recordsTool change threshold on critical diameters is written to the plan. Station stops when threshold is exceeded.
Not every part is measured; frequency is chosen by risky dimensions.
Shipment date, buffer, and labeling sit on the same documentation.
Scope
Workholding, tooling, sequence, and check frequency.
Same card, same stations, same documentation language.
Label, lot, and measurement record read backwards.
Buffer, packaging, and delivery documentation.
Industries
Application
OEM ferrule batch
Stainless ferrules for an energy connection element were machined on a locked card after prototype approval. The turning station closed diameters and threads; in-process checks were taken at every tool change. On repeat order, jaw and program version did not change; labeling and measurement records closed in the same language.
Serial Production rarely runs alone. Geometry and quantity open the adjacent line.
If you have an approved part and quantity window, we lock the card, in-process checks, and shipment together.
