Projects · 05

Lightweight mobility body

Long tools were not used in tight volume.

Thin-walled aluminum mobility body and connection parts

Project

Long tooling not used in tight volume.

Custom mobility body in Gebze. Thin wall, angled face, and interface had to hold on the same reference. Mock-material sample lied at assembly; first body came out in series aluminum.

Requirement

Long tooling was inflating deflection in tight volume.

Long tooling increased deflection in confined space. Mock-material sample did not validate assembly. Wall vibration had to be seen on table before weight target.

Kapsam

Thin wall, short tooling, series material.

Scope was not mock-up but first body assembly would accept and small-batch strategy.

Thin wall
Wall not locked until vibration measured on table.
Multi-angle fixturing
Angled faces on single 5-axis reference.
Short tooling
Long overhang not forced into tight pocket.
Series-material sample
First body in the aluminum the line will use.

Yaklaşım

Angled face written to single reference.

Toolpath kept short. First body in series aluminum. Wall vibration measured on table; mock material not used to falsify assembly.

Uygulama

Approved strategy carried to small batch.

Volume and weight closed without losing reference. Body seated on mobility frame. Small batch opened as copy of prototype card.

01
Datum
Angled faces written to single 5-axis fixturing reference.
02
Tooling
Short tooling. Overhang not extended in tight pocket.
03
Material
First body in series aluminum. Wall seen on table.

Görseller

İşin durduğu yer.

Short tooling, thin wall, and seated body—three states of tight volume.

01 / 03

Short tooling

Kaydırarak diğer bakışları görün.

Thin wall and angled face on aluminum mobility body — Thin wall

Mobility body fitted with interface components — Assembly fit

Outcome

Volume closed without losing reference.

Thin-wall body sample delivered to mobility assembly. Approved short-tool strategy carried to small batch. Weight not deferred to second material.

Completed equipment
Thin-wall aluminum body and interface faces.
New production flow
Series-material prototype to small batch.
Deployed solution
Short-tool strategy and single 5-axis fixturing.
Process scope
Angled face, wall, and interface on the same reference.

Kullanılan çözümler

Body closed as angled machining and series-material sample on the same job.

Let’s discuss your thin-wall body.

If long tooling will not work in tight volume, we run the first body in series material.

Request a Quote

Yükleniyor

Angled face written to single reference.

Toolpath kept short. First body in series aluminum. Wall vibration measured on table; mock material not used to falsify assembly.

Uygulama

Approved strategy carried to small batch.

Volume and weight closed without losing reference. Body seated on mobility frame. Small batch opened as copy of prototype card.